Contract Furniture Manufacturer

Background

Our client, a manufacturer in the upholstery and foam bonding industry, was unexpectedly shut down by the Health and Safety Executive (HSE) due to concerns over the hazardous nature of the spray adhesive they were using. With their operations at a standstill, they needed an urgent and safe alternative that would comply with regulations while maintaining the quality of their work.

The Challenge

The client faced several critical issues: Their current adhesive contained hazardous substances, including Dichloromethane (DCM), which posed significant health risks and led to the HSE intervention.

The HSE shutdown had halted production, causing delays and financial strain.

The client required a replacement adhesive that would work seamlessly with their existing stick pump system for the 205-litre drum setup.

It was essential that the new adhesive maintained the high standards of their product quality.

The Solution

At Redwood-UK Ltd, we acted swiftly to provide the client with a safer and compliant adhesive solution tailored to their specific needs.

We supplied a DCM-free spray adhesive that met all current health and safety regulations. This product offered the same performance as their previous adhesive but without the associated risks, ensuring compliance with HSE standards.

The adhesive was fully compatible with the client’s existing stick pump system for the 205-litre drum setup, eliminating the need for costly equipment upgrades.

To minimize downtime, we utilized our next-day nationwide delivery service, getting the client up and running quickly.

We provided the client with high-quality spray guns specifically suited to the new adhesive, ensuring efficient and precise application.

The Outcome

• Regulatory Compliance: Following the implementation of the DCM-free adhesive, the client underwent another HSE inspection and passed with flying colours.
• Minimal Downtime: Thanks to our quick response and delivery, the client was able to resume operations swiftly, minimizing disruptions to their business.
• Maintained Quality: The new adhesive matched the performance of their previous product, with no noticeable difference in the quality of their finished work.
• Improved Safety: The transition to a safer adhesive significantly reduced health risks for employees and ensured long-term compliance with safety standards.